Back to Glossary
Sawhorse
What is Sawhorse?
A portable support structure used to hold materials at a comfortable working height for cutting, assembly, and other construction tasks.
Description
A sawhorse is a portable support structure used to hold materials at a comfortable working height for cutting, assembly, and other construction tasks, consisting of a horizontal beam supported by angled legs that create a stable, elevated platform. This essential construction tool provides a sturdy work surface that allows workers to safely and efficiently cut lumber, assemble components, and perform various tasks without bending over or working on the ground. Sawhorses are fundamental equipment in construction, carpentry, and general building work where they enable proper ergonomics, improve work quality, and enhance safety by providing stable support for materials during cutting and assembly operations, making them indispensable tools for professional contractors and DIY enthusiasts alike.
Sawhorses are utilized in various construction and workshop applications including lumber cutting where they support boards and timbers during sawing operations, providing stable platforms that prevent material movement and ensure accurate cuts, assembly work where multiple sawhorses create temporary work tables for component assembly and finishing, painting and staining operations where sawhorses support doors, trim, and other materials at convenient working heights, concrete work where sawhorses support forms and provide elevated platforms for screeding and finishing, roofing projects where sawhorses create staging areas for material preparation and tool storage, and general construction tasks where portable, adjustable work surfaces are needed for various operations. Each application benefits from the stability, portability, and versatility that sawhorses provide.
The construction and design of sawhorses include the top rail or beam that provides the primary support surface and determines the sawhorse’s load capacity, angled legs that provide stability while allowing the sawhorse to fold flat for storage and transport, cross braces or stretchers that connect the legs and provide additional stability and rigidity, hinges or pivot points that allow folding sawhorses to collapse for storage, height adjustment mechanisms in some models that allow customization of working height, and non-slip feet or pads that prevent sliding and protect floor surfaces. Proper design ensures stability, durability, and ease of use across various applications.
FAQs
What is a sawhorse?
A sawhorse is a portable support structure used to hold materials at a comfortable working height for cutting, assembly, and other construction tasks.
What are sawhorses made from?
Sawhorses are commonly made from wood, metal (steel or aluminum), or plastic, each offering different benefits for durability, weight, and cost.
How much weight can a sawhorse support?
Weight capacity varies by design and materials, typically ranging from 200-1000+ pounds per pair, with manufacturer specifications providing exact limits.
What height should sawhorses be?
Standard sawhorse height is typically 26-32 inches, though adjustable models allow customization based on user height and task requirements.
How far apart should sawhorses be placed?
Sawhorse spacing depends on material length and type, typically every 4-8 feet for lumber, with closer spacing for heavier or more flexible materials.
Can sawhorses be used outdoors?
Yes, though material selection affects weather resistance, with metal and plastic sawhorses generally performing better in outdoor conditions than wood.
How do you maintain sawhorses?
Maintenance includes regular inspection for damage, tightening loose connections, protecting from weather when possible, and replacing worn components as needed.
Fun Fact
Fun Fact: The sawhorse design has remained essentially unchanged for centuries, with archaeological evidence showing similar support structures used by Roman carpenters, proving the timeless effectiveness of this simple but essential tool.
Links
CSI Code
01 50 00
NAHB Code
150







